Manufacturing

Production Technician - 6hi Mill

Safal Group·Kilifi, kenya·Full Time·Internship
ManufacturingFull TimeInternship
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Key Responsibilities

Operations & Process Control

  • Monitor 6HI Mill operations and process parameters to maintain stable production within approved operating limits.
  • Coordinate equipment set-up, calibration and process adjustments in accordance with production requirements and product specifications.
  • Review process conditions, alarms and operating trends and take appropriate action within assigned authority.
  • Support mill start-up, shutdown, product changeovers and recovery from abnormal operating conditions.

Technical Troubleshooting & Equipment Reliability

  • Troubleshoot operational and equipment abnormalities and coordinate technical interventions with Maintenance and Engineering teams.
  • Support fault diagnosis, machine adjustments and restoration of equipment following breakdowns or process interruptions.
  • Monitor equipment condition and recurring operational losses and provide technical information to support corrective actions.
  • Coordinate planned maintenance, inspections and breakdown interventions within the assigned shift.

Quality & Process Compliance

  • Monitor rolling parameters and product quality against approved specifications and process standards.
  • Verify completion of process checks, measurements and traceability requirements.
  • Support containment and resolution of product quality deviations and recurring defects.
  • Maintain accurate technical, quality and process-performance records.

Operator Guidance & Team Support

  • Provide technical guidance to Operators on equipment operation, process parameters and safe work practices.
  • Support onboarding, coaching and capability development of production operators.
  • Promote adherence to approved SOPs, work instructions and operational standards.
  • Support effective shift handovers and communication of operational priorities.

Safety, Health, Environment & Compliance

  • Promote compliance with HSEQ requirements, LOTOTO requirements and machine safety standards.
  • Monitor adherence to PPE, guarding, material handling and safe operating requirements.
  • Report and follow up on hazards, incidents, near misses and unsafe conditions.
  • Maintain workplace organisation and housekeeping standards in line with 6S requirements.

Continuous Improvement

  • Participate in TPM, Root Cause Analysis (RCA), Kaizen and Operational Excellence initiatives.
  • Support implementation of approved improvement actions.
  • Contribute to initiatives that improve productivity, quality, safety and equipment reliability.

Requirements

Minimum Requirements

  • Diploma in Mechanical Engineering, Production Engineering, Industrial Engineering, Electrical Engineering, Mechatronics or an equivalent technical discipline.
  • Minimum three (3) years' relevant technical experience in a manufacturing or heavy industrial environment.
  • At least two (2) years' experience in cold rolling, metal processing, production process control or comparable manufacturing operations.

Added Advantage

  • Knowledge of cold rolling processes and 6HI Mill operations.
  • Training or exposure to TPM, 6S, Autonomous Maintenance and Root Cause Analysis.
  • Understanding of PLC-based control systems and industrial instrumentation.
  • Knowledge of ISO 9001, ISO 14001 and ISO 45001 management systems.

Key Competencies

Technical Competencies

  • 6HI Mill operation and cold rolling process knowledge.
  • Process monitoring and control.
  • Equipment troubleshooting and fault identification.
  • Quality control and defect identification.
  • Equipment inspection and maintenance coordination.
  • Root Cause Analysis and structured problem-solving.
  • Production reporting and data interpretation.

Behavioural Competencies

  • Strong safety and quality orientation.
  • Analytical thinking and sound judgement.
  • Effective communication and teamwork.
  • Planning and coordination skills.
  • Accountability and reliability.
  • Continuous learning and improvement mindset.

Computer Literacy

  • Proficiency in Microsoft Office applications, particularly Excel and Word.
  • Ability to use production monitoring and reporting systems.

Key skills

Diploma

At a glance

Company

Safal Group

Location

Kilifi, kenya

Employment

Full Time

Experience

Valid until

Not specified

Created

September 10, 2026